Case Studies

how to validate ROI after switching an office to refillable bulk dispensers in 90 days

how to validate ROI after switching an office to refillable bulk dispensers in 90 days

I recently completed a 90-day pilot where we switched a midsize office (approx. 220 staff, open-plan floors, shared kitchens and washrooms) from single-use cartridge and bottled dispensers to refillable bulk dispensers. The goal was simple: prove the financial and operational ROI quickly and convincingly so the business could decide whether to roll the change out company-wide. Below I walk you through exactly how I validated the ROI in 90 days — the metrics I tracked, the baseline I established, the methodology I used, and the outcomes we measured. I write this from direct operational experience so you can replicate the approach with confidence.

Why validate in 90 days?

Ninety days is long enough to capture reliable consumption patterns, staff behaviour change, and vendor/billing nuances — but short enough to keep stakeholders engaged and to present a clear business case before budgets shift. In my experience, most variances (initial novelty effects, occasional supply hiccups) stabilise in that window, making the data meaningful for a rollout decision.

Set a clear baseline (week 0)

Before swapping anything, I spent the first week collecting baseline data. You must be disciplined here — the accuracy of your ROI depends on a good starting point.

  • Collect one quarter of supplier invoices for soap, lotion, surface cleaner, and paper dispensers. Note unit costs, delivery fees, and rental/maintenance charges for cartridge dispensers.
  • Track waste volumes: count empty cartridges/containers and estimate the number of single-use pump bottles disposed each month.
  • Record labour time: how long facilities staff spend refilling/replacing cartridges, dealing with blockages or callouts, and ordering stock.
  • Measure consumption where possible: weigh or count units used per week in representative washrooms and kitchens.
  • Example baseline figures (monthly averages):

    ItemCost/monthVolume/month
    Cartridge hand soap + rental£42060 cartridges
    Bottled surface cleaner£12024 bottles
    Paper towels (rolls)£260200 rolls
    Facilities labour (refill-related)£1,000~40 hours

    Choose the right refillable system

    I evaluated a few options: industrial wall-mounted bulk dispensers (e.g. GP PRO by Georgia-Pacific), pouch-in-dispensing systems (like Tork EasyCube-compatible), and branded bulk systems from GOJO and Diversey. I leaned toward pouches with dosing pumps because they reduce spills and are compatible with most dispensers. Two important selection criteria:

  • Dispensing accuracy (ml per pump) — this affects consumption.
  • Refill logistics — does the supplier deliver pre-packed pouches and collect empties?
  • We selected a pouch system with 1,000 ml pouches for soap and a concentrated surface cleaner with a dilution dispenser for smaller bottles. The supplier provided dispensers and training at no extra cost during the trial.

    Define KPIs to track daily/weekly

    I agreed KPIs with the client and set up a dashboard for weekly reviews.

  • Cost per month for consumables (cleaning chemicals + paper)
  • Facilities labour hours per week linked to dispensers
  • Units of waste generated (number of cartridges/empty pouches)
  • Average consumption per washroom/kitchen (ml pumped/day)
  • Service-related incidents (blockages, leaks, complaints)
  • Employee satisfaction (simple weekly pulse survey)
  • How I measured consumption and cost savings

    Accurate consumption measurement comes from two places: dispenser counts and supply tracking. During the pilot I:

  • Labelled dispensers and logged pump counts in representative areas (we used a simple check sheet filled by facilities staff twice a week).
  • Weighed pallets/boxes of pouches on delivery to confirm volumes.
  • Compared supplier invoices before and during the pilot, including delivery and rental changes.
  • Key formulas I used:

  • Consumption reduction (%) = (Baseline volume - Pilot volume) / Baseline volume × 100
  • Monthly cost savings = Baseline monthly cost - Pilot monthly cost
  • Labour savings (monetised) = (Baseline labour hours - Pilot labour hours) × hourly rate
  • Waste disposal savings = reduction in cartridges × disposal cost per unit
  • 90-day results (real numbers)

    Here’s a simplified snapshot of what we actually recorded across the 90 days (converted to monthly equivalents):

    MetricBaseline/monthPilot/monthChange
    Consumables cost£800£420−£380 (−47.5%)
    Facilities labour (refill-related)40 hours (£1,000)18 hours (£450)−22 hours (−55%)
    Units of waste (cartridges/bottles)8412−72 (−86%)
    Service incidents6/month2/month−4

    Monetised monthly savings (approx):

  • Consumables: £380
  • Labour: £550 (we applied full overhead to labour, not just wages)
  • Waste disposal & recycling admin: £60
  • Total monthly saving ≈ £990

    Other tangible and intangible benefits

    Beyond the numbers, the pilot produced benefits that matter to decision-makers:

  • Reduced waste and carbon: the client’s sustainability team estimated a drop in plastic waste of ~650 kg/year from the office footprint we tested.
  • Better restroom experience: employee survey scores for “cleanliness & availability of soap” rose from 73% satisfied to 88% during the pilot.
  • Fewer emergency callouts: dispenser reliability improved, reducing disruptive maintenance during busy hours.
  • How to present the ROI to stakeholders

    I recommend a short, visual one-page summary and a deeper appendix with raw data. Key points to present:

  • Initial investment (if any) — dispenser costs, installation, training.
  • Monthly and annualised savings.
  • Payback period — for us the payback was under 3 months if the client had purchased dispensers; as the supplier leased units at no cost the ROI was immediate.
  • Risk analysis — supply continuity, staff adoption, cleaning chemical compatibility.
  • For our client I created a simple payback table showing three scenarios (conservative, expected, optimistic) that included sensitivity to consumption variance and labour cost assumptions. That helped the CFO feel comfortable with the projection.

    Lessons learned and practical tips

    From conducting the 90-day pilot I want to pass on the practical lessons I wish I'd known at the start:

  • Train cleaning staff thoroughly on pump dosing and spill response — early mistakes inflate consumption.
  • Use representative sampling — don’t just test low-traffic washrooms; include kitchens and high-traffic floors.
  • Track both quantity and quality — employee feedback often reveals issues that pure numbers miss.
  • Negotiate collection of empty pouches with supplier — this improves recycling rates and simplifies waste capture.
  • Be transparent with staff about goals: sustainability and cost savings reduce resistance and improve adoption.
  • If you want, I can share the Excel template I used to capture pump counts, cost comparisons, and the payoff scenarios — it makes setting up the pilot far quicker. Switching to refillable bulk dispensers can deliver fast ROI, but only when you measure the right things and control for behaviour changes during the transition.

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